Course Code

PCC_ME305

Category

Professional Core Courses

Course Title

Manufacturing Technology-I

Scheme and Credits

L

T

P

Credits

Semester- 3 (Three)

2

1

0

3

Pre requisites 

Basic knowledge of material science, fluid mechanics and heat transfer.

 

Objectives:

To emphasize the importance of manufacturing sciences in day-to-day life, and to study the basic manufacturing processes,   tools and various conventional manufacturing processes like casting, metal forming  process etc.

M.No:

Topic

No. of Hrs

Module 1.

Introduction, manufacturing cycle, manufacturing processes and their selection, engineering materials and their selection.

03

Module 2.

Casting: Patterns, gating system design, riser design,  defects,  other casting processes: investment, die casting, centrifugal and continuous casting. basic design considerations in casting.

10

Module 3.

Metal forming: Plastic deformation, hot and cold working. forming operations-rolling, extrusion, drawing processes, sheet metal operations, sheet metal die design. high velocity forming processes, heat treatment processes.

12

Module 4.

Processing of plastics: Extrusion, injection moulding, blow moulding, rotational moulding, thermo-forming and compression moulding, processing of polymer matrix composites & applications.

13

Module 5.

Powder metallurgy processing: Production of metal powders, compaction and sintering processes. 

04

Total number of Hours

42

 

Course Outcomes:

At the end of the course, the student will be able to:

  • Select suitable manufacturing processes to manufacture the products optimally (L1).

  • Recommend the appropriate design of gating systems, forming processes  (L5)..

  • Develop simplified manufacturing processes with the aim of reduction of cost and manpower (L6).

  • Identify the appropriate process parameters, and possible defects of manufacturing processes so as to remove them (L1)..

 

S.No:

Text Books 

Author

Publisher

Manufacturing Science

Amitabha Ghosh, Asok Kumar Mallik

East-west press pvt ltd

2.

Manufacturing Technology. Tata 

P N Rao. 

McGraw-Hill Publishing Co. Ltd., New Delhi.

References

Manufacturing Engineering and Technology.

S Kalpakjian.

Addison-Wesley (India).

Materials and Processes in Manufacturing. 

E P DeGarmo, J T Black and R Kosher.

Macmillan International.